Code: SS03
Short workpiece Stacker
ErgoStack 2500

The ErgoStack 2500 is an automatic stacking machine specifically designed for efficiently stacking short, thin, and profiled workpieces that pose challenges for traditional stacking methods. It incorporates motorized length adjustment capabilities, which are controlled by a positioning encoder and a controller accordingly the working length.

Operating the ErgoStack 2500 is made user-friendly through its intuitive touch screen interface. The machine offers different modes for stacking, including standard stacking and brick-type stacking. Users can also set the desired number of layers before applying sticks. Fine-tuning settings and error states accessible through the interface. Additionally, the stacker is equipped with troubleshooting capabilities accessible via an internet connection.

To ensure the stability of short workpieces during traverse movement, the ErgoStack 2500 employs a combination of cross feed shovels and a short conveyor with a reference lineal. This configuration guarantees straight movement during the collection of each layer at the chain hooks, maintaining the integrity of the layer and therefore stack itself.

  • Mechanical sweeper (included) Shovels are made from high resistance steel.
  • Brick- zig/zag stacking (included)
  • Unique feeding system that utilizes hooks, ensuring trouble-free stacking even for profiled and thin workpieces (included)
  • Automatic length adjustment (included)
  • 2 automatic cassettes for sticks (sticks cross section sizes: 20 x 20 mm or as specified by the customer) (optional)
  • Automatic stacking with programmable stick placement after a specific number of layers (optional)
  •  Pack chain conveyor (optional)
 
Specifications:

Workpiece Lengths: 300 mm – 2500 mm

Maximum Capacity: 60 pieces per minute

Shovels motor: 2.2 kW with a frequency inverter

Lift motor: 3 kW Equipped with a planetary gearbox

Belt motor: 0.55 kW with a frequency inverter

Chain motor: 2.2 kW with a frequency inverter

Working width setting motor: 0.75 kW  with an encoder

Components used:

Mitsubishi controller

Mitsubishi frequency inverters

SMC pneumatic components

Sicko sensors

Shneider electric components